Knife Gate Valves for Ash Handling Systems in Power Plants

The ash handling system in power plants is used to manage fly ash and bottom ash generated during coal-fired power generation, ensuring that ash is efficiently transported from the boiler discharge point to storage or disposal facilities. The key components of the ash handling system include ash hoppers, transport pipes, ash silos, pneumatic conveying, and mechanical conveying equipment. Fly ash is typically transported over long distances using either positive or negative pressure pneumatic conveying systems, while bottom ash is handled through mechanical devices like screw conveyors and bucket elevators. The system design must be capable of withstanding high temperatures, wear, clogging, and provide good sealing to prevent equipment damage and dust leakage while managing highly abrasive and high-temperature ash, thus protecting the environment.

The PLTU Teluk Balikpapan power plant, 220 MW capacity, located in East Kalimantan Province, Indonesia.

Knife gate valves play a critical role in the ash handling systems of power plants, particularly in the transportation of high-concentration ash slurry and bottom ash. Due to the highly abrasive and sediment-prone nature of ash, the pipelines and equipment within the transport system are prone to blockages and wear, leading to downtime for repairs. Knife gate valves are designed with a thin blade-like gate that effectively cuts off the ash flow, making them especially suitable for handling fluids with a large amount of solid particles. The through-conduit structure and anti-clogging features of knife gate valves ensure that even in systems transporting high concentrations of ash slurry, the ash does not accumulate or get stuck within the valve chamber, allowing smooth passage of the ash and reducing the risk of pipeline blockages and wear during transport.

Installation of pneumatic actuator-operated knife gate valves in ash handling pipelines in a coal-fired power plant, Indonesia.

Moreover, knife gate valves are typically made from wear-resistant materials that can withstand the highly abrasive nature of ash, extending the valve’s service life and reducing maintenance frequency. In pneumatic conveying systems, knife gate valves precisely control ash flow, preventing ash hoppers and transport pipes from becoming clogged due to ash deposition. Additionally, they can quickly shut off pipelines when needed, ensuring safe operation. In bottom ash transport, knife gate valves can be installed at various angles, adapting to complex conveyance environments. They are particularly effective in vertical or inclined pipelines, preventing ash build-up that could cause blockages.

Overall, knife gate valves, with their wear-resistant, reliable, and anti-clogging design, significantly enhance the operational efficiency and reliability of ash handling systems in power plants. Metalsin supplies a wide range of knife gate valves for power plant ash handling systems including the through conduit MT series or modified MU series with metal sealing. Whether in fly ash pneumatic transport or bottom ash mechanical conveying, our knife gate valves play a vital role in ensuring stable system operation while reducing downtime and maintenance costs caused by equipment failure.