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Welding neck flanges with RF, ASME B16.5 Class 300 4" SCH40, ASTM A182 Gr. F5, for the construction of petroleum cracking piping in Jakarta, Indonesia.
ASTM A182 F5 flanges shall be manufactured by a forging process furnished in Class 75, 150, 300, 400, 600, 900, 1500, 2500 in accordance with ASME B16.5 and ASME B16.47 (Series A & Series B). Grade F5 of ASTM A182 is a typical Cr-Mo heat resistant alloy steel with nominal chemical composition of 5Cr-0.5Mo and UNS number of K41545.
The ASTM A182 F5 steel has good resistance to corrosion and erosion. Flanges made from ASTM A182 F5 can be used at the temperature up to 1200°F [650°C]. They are widely used in petroleum cracking process, fertilizer production piping, coking unit, as well as power plant steam piping. The flanges can be furnished in annealing or normalizing + tempering conditions. If annealing is applied, the forged flanges shall be annealed at a temperature no less than 1750°F [955°C] for at least 60 minutes and cooled in furnace. If normalizing + tempering are applied, the forged flanges shall be soaked at a temperature no less than 1750°F [955°C] for 2 hours and air cooled. Subsequent tempering temperature shall be no less than 1250°F [675°C].
Element | Composition, % |
---|---|
C | ≤0.15 |
Mn | 0.30-0.60 |
P | ≤0.030 |
S | ≤0.030 |
Si | ≤0.50 |
Ni | ≤0.50 |
Cr | 4.0-6.0 |
Mo | 0.44-0.65 |
Tensile & Hardness | Requirements |
---|---|
Tensile Strength min. ksi [MPa] | 70 [485] |
Yield Strength min. ksi [MPa] | 40 [275] |
Elongation in 2" min. % | 20 |
Reduction of Area, min. % | 35 |
Brinell Hardness HBW | 143-217 |
Both ASME B16.5 and ASME B16.47 has stipulated pressure-temperature ratings for ASTM A182 F5 steel, which are maximum allowable working gauge pressures in psi units at the temperature in degrees Fahrenheit. The data sheet is divided by Classes: ASME B16.5 flanges are available in Class 150, 300, 400, 600, 900, 1500, 2500; ASME B16.47 Series A are available in Classes 150, 300, 400, 600, 900; and ASME B16.47 Series B are available in Classes 75, 150, 300, 400, 600, 900.
Temp. °F | Class 75 psi | Class 150 psi | Class 300 psi |
---|---|---|---|
-20~100 | 145 | 290 | 750 |
200 | 135 | 260 | 735 |
300 | 115 | 230 | 700 |
400 | 100 | 200 | 670 |
500 | 85 | 170 | 645 |
600 | 70 | 140 | 605 |
650 | 60 | 125 | 590 |
700 | - | 110 | 570 |
750 | - | 95 | 530 |
800 | - | 80 | 510 |
850 | - | 65 | 485 |
900 | - | 50 | 375 |
950 | - | 35 | 275 |
1000 | - | 20 | 200 |
1050 | - | - | 145 |
1100 | - | - | 95 |
1150 | - | - | 60 |
1200 | - | - | 35 |
Temp. °F | Class 400 psi | Class 600 psi | Class 900 psi |
---|---|---|---|
-20~100 | 1000 | 1500 | 2250 |
200 | 980 | 1470 | 2210 |
300 | 935 | 1400 | 2100 |
400 | 890 | 1335 | 2005 |
500 | 860 | 1290 | 1940 |
600 | 805 | 1210 | 1815 |
650 | 785 | 1175 | 1765 |
700 | 755 | 1135 | 1705 |
750 | 710 | 1065 | 1595 |
800 | 675 | 1015 | 1525 |
850 | 650 | 975 | 1460 |
900 | 500 | 745 | 1120 |
950 | 365 | 550 | 825 |
1000 | 265 | 400 | 595 |
1050 | 190 | 290 | 430 |
1100 | 130 | 190 | 290 |
1150 | 80 | 125 | 185 |
1200 | 45 | 70 | 105 |
Temp. °F | Class 1500 psi | Class 2500 psi |
---|---|---|
-20~100 | 3750 | 6250 |
200 | 3680 | 6135 |
300 | 3495 | 5830 |
400 | 3345 | 5570 |
500 | 3230 | 5385 |
600 | 3025 | 5040 |
650 | 2940 | 4905 |
700 | 2840 | 4730 |
750 | 2660 | 4430 |
800 | 2540 | 4230 |
850 | 2435 | 4060 |
900 | 1870 | 3115 |
950 | 1370 | 2285 |
1000 | 995 | 1655 |
1050 | 720 | 1200 |
1100 | 480 | 800 |
1150 | 310 | 515 |
1200 | 170 | 285 |